Sponsored

WARNING! Apex Headstud Failures!

tdstuart

Well-Known Member
Joined
Apr 6, 2021
Threads
72
Messages
2,562
Reaction score
1,290
Location
Arizona
First Name
Triston
Vehicle(s)
2015 Mustang Gt Premium
Another member (@Mad1186) and I have had apex torque head stud failures! The headstuds are loosening over time, this is not due to power. If you have apex head studs please read this carefully!

Both were gen3 coyote head stud kits. Both were running gen3 shortblocks with gen 2 heads (the heads shouldn't really affect this but it is interesting).

My head stud kit was part of the batch shipped beginning of October 2022. Unsure of when the other person's was produced.

My car had them on for about 5k miles before the engine broke due to unrelated issues. During engine teardown, I discovered 2 loose bolts and one backed-out stud. Several studs/bolts I could tell were not close to torque spec, some were even just hand-tight.

Update (@Mad1186 info):
Mad1186 purchased his apex headstuds in February 2023. They had 8k miles on them when the failure occurred. Also had the same problem of several studs being in various stages of loose and tight. Seems like our failures are identical.

I sent the headstuds back to Apex to check out and they said they didn't see anything wrong with them. I held off on making a post because I thought there was a possibility I did something wrong, but with another failure, it is enough confirmation for me that there is a serious problem.

Technical Stuff:
I now have arp head studs, neither arp nor apex mentions retorquing head studs. As I understand some head studs require this but since the coyote ones are such a pain to access they are made so they shouldn't have to be retorqued.

Apex Torque Specs:
Step 1: 74 lb/ft
Step 2: 92 lb/ft

ARP Torque Specs:
Step 1: 40 lb/ft
Step 2: 80 lb/ft
Step 3: 125 lb/ft

ARP uses lube on the contacting washer and nut surface, as well as the nut threads.
Apex only uses lube on the contacting washer and nut surface.

Both headstuds are reusable, you can disassemble the motor, clean them up, and reuse them as they are not torque to yield.

ARP Part #: 256-4702
Apex Torque Part #: CM-HSK-12M

Apex Response on my Headstuds:
We didn’t see any apparent problems. The hardness was within our specifications for that generation of stud. We will send a replacement to the customer if we wants to proceed this way, or he can decide on a refund instead. We do not have any in stock. However, we can get him a set from the batch that becomes available in the next two weeks.

Apex Runnout Problem (from Travis Rosenbarger):
It seems super strange for that to happen, I don't think they would pull or stretch because the load is pretty low.
It could be a runout issue with the studs, the earlier versions sometimes had a slight runout to them, and that over time could allow the stud to work loose maybe. I haven't seen it before. I would not reuse them, I would turn them in for warranty just to be sure.

Other members (@Mad1186) post regarding his headstud and engine failure: https://www.mustang6g.com/forums/threads/engine-failure.189694/post-3813981
Sponsored

 
Last edited:

JetGray_Mach1

Well-Known Member
Joined
Jun 29, 2021
Threads
11
Messages
2,240
Reaction score
3,893
Location
Southern California
First Name
Martin
Vehicle(s)
2022 Mach 1 (HP)
Darn, that is unfortunate. I heard that they are supposed to be retorqued which sounds very inconvenient. What is another option to avoid this issue?
 

ice445

Well-Known Member
Joined
Apr 13, 2020
Threads
40
Messages
6,798
Reaction score
8,246
Location
Salt Lake City, UT
First Name
Ryan
Vehicle(s)
2020 Mustang GT 6MT
Darn, that is unfortunate. I heard that they are supposed to be retorqued which sounds very inconvenient. What is another option to avoid this issue?
ARP or just using a new set of the stock tty bolts. Stock bolts will still hold a ton of power on a gen 3 block.
 
OP
OP
tdstuart

tdstuart

Well-Known Member
Joined
Apr 6, 2021
Threads
72
Messages
2,562
Reaction score
1,290
Location
Arizona
First Name
Triston
Vehicle(s)
2015 Mustang Gt Premium
ARP or just using a new set of the stock tty bolts. Stock bolts will still hold a ton of power on a gen 3 block.
We both needed headstuds because of the gen3 block and gen2 heads.
 

Sponsored

OP
OP
tdstuart

tdstuart

Well-Known Member
Joined
Apr 6, 2021
Threads
72
Messages
2,562
Reaction score
1,290
Location
Arizona
First Name
Triston
Vehicle(s)
2015 Mustang Gt Premium
Updated initial post with some more info including part #s, torque specs, install procedure, etc. Also added my arp headstuds info as a comparison.
 
OP
OP
tdstuart

tdstuart

Well-Known Member
Joined
Apr 6, 2021
Threads
72
Messages
2,562
Reaction score
1,290
Location
Arizona
First Name
Triston
Vehicle(s)
2015 Mustang Gt Premium
Darn, that is unfortunate. I heard that they are supposed to be retorqued which sounds very inconvenient. What is another option to avoid this issue?
They don't have to be retorqued. This is most likely a manufacturing issue. My guess is either the studs aren't getting the right clamping load, or they are able to shake causing them to loosen over time.
 

K4fxd

Well-Known Member
Joined
Apr 2, 2020
Threads
121
Messages
13,455
Reaction score
12,262
Location
NKY
First Name
Dan
Vehicle(s)
2017 gt, 2002 FXDWG, 2008 C6,
Use red locktite, they won't back out, but if you do need to remove them you might take the threads with you.

This is one reason to spend the money to break in on an engine dyno. Much easier to re-torque studs.
 
OP
OP
tdstuart

tdstuart

Well-Known Member
Joined
Apr 6, 2021
Threads
72
Messages
2,562
Reaction score
1,290
Location
Arizona
First Name
Triston
Vehicle(s)
2015 Mustang Gt Premium
Use red locktite, they won't back out, but if you do need to remove them you might take the threads with you.

This is one reason to spend the money to break in on an engine dyno. Much easier to re-torque studs.
Yep. I asked arp about thread locker and they said that it may damage the threads on removal.

And yes an engine dyno would be nice but not many people have an engine dyno that can support the coyote, I don't know of any place in my state that has one. Also, it is less of a pain but still have to pull off valve covers, timing cover, timing chains, tensioners, sprockets, and cams.
 

K4fxd

Well-Known Member
Joined
Apr 2, 2020
Threads
121
Messages
13,455
Reaction score
12,262
Location
NKY
First Name
Dan
Vehicle(s)
2017 gt, 2002 FXDWG, 2008 C6,
And yes an engine dyno would be nice but not many people have an engine dyno that can support the coyote, I don't know of any place in my state that has one.
It takes the same bell as the Mod motor. So ??
 

Sponsored

K4fxd

Well-Known Member
Joined
Apr 2, 2020
Threads
121
Messages
13,455
Reaction score
12,262
Location
NKY
First Name
Dan
Vehicle(s)
2017 gt, 2002 FXDWG, 2008 C6,
Also, it is less of a pain but still have to pull off valve covers, timing cover, timing chains, tensioners, sprockets, and cams.
Smokey Yunick said;

“I don’t care who you are or what kind of engine you’re building, before you even consider the ‘final assembly,’
you should do a complete mock-up assembly of all the engine components. If you don’t, you’re going to wind up
putting the engine together and taking it back apart at least five or six times when you find components that don't fit properly."

I'll add you check torque on all fasteners that have a clamp load on a gasket after a heat cycle or 3.

Gaskets and fasteners have gotten so much better that we really are spoiled these days.
 
OP
OP
tdstuart

tdstuart

Well-Known Member
Joined
Apr 6, 2021
Threads
72
Messages
2,562
Reaction score
1,290
Location
Arizona
First Name
Triston
Vehicle(s)
2015 Mustang Gt Premium
It takes the same bell as the Mod motor. So ??
I think its the vct, they need an ecu that can support running it. Maybe I am wrong but a big engine shop near me won't engine dyno coyotes yet they will do ls engines. I remember reading posts about engine shops that couldn't run the vct on the engine dyno although I think solutions are available now.
 
OP
OP
tdstuart

tdstuart

Well-Known Member
Joined
Apr 6, 2021
Threads
72
Messages
2,562
Reaction score
1,290
Location
Arizona
First Name
Triston
Vehicle(s)
2015 Mustang Gt Premium
Most likely they stretched.
Maybe, speculation on the reasons they are failing is all I can offer.

I feel like Apex would have noticed if they stretched though. I specifically marked at least 1 stud and bolt that was loose.
 

K4fxd

Well-Known Member
Joined
Apr 2, 2020
Threads
121
Messages
13,455
Reaction score
12,262
Location
NKY
First Name
Dan
Vehicle(s)
2017 gt, 2002 FXDWG, 2008 C6,
 








Top