Thanks for posting your findings. Glad to see thereās a revised part too. Just throwing this thread in for future reference as well, since a broken or damaged axle thrust washer issue is a common occurrence:Alright, so after replacing the rear thrust washers and axle nuts, the click is completely gone! I did the passenger side first. Passenger side washer didn't seem to have any damage to it, and after driving around the block I could still hear the click.
When I inspected the driver side thrust washer, one of the tabs on the washer was missing. After replacing that washer and axle nut, the click went away.
I decided the issue had to be related to the wheel hub in some way because I jacked up the car and accelerated and found that the click didn't make a sound when the wheels were off the ground. This got rid my suspicion of the ujoints. That and the fact that visual inspection showed the ujoints to be in good shape.
Ford is aware that these thrust washers are an issue and redesigned the part. It is now stronger than the previous version.
I think that I may have been the cause of the tab being broken. It's possible that when I torqued down the spindle nut after my hub installation that the tab wasn't seated correctly and snapped when it was torqued down. There are other possibilities as to the cause, but right now I'm blaming the design.
So if you recently did a wheel hub replacement and get the click, check the thrust washer.
As far as it causing an actual mechanical issue, I wouldn't think so. A few months ago I installed the Ford Performance half shafts, and GForce told me I didn't even need to reinstall the thrust washers on the half shafts. I know it was many miles before I figured out the sound and replaced the part. Nothing appeared to be damaged, aside from the thrust washers of course.Great thread. Relatively new Mustang-owner, 2017 GT PP. Clicking from driver rear when taking off. Wheel bearings have no play, axle nuts tight as a drum, and I R&I'd the left-rear caliper since it seemed to be in that area, but found no issue. Must be this.
Only audible from take off at parking-lot speed. Drive 100+ miles daily without anything falling off or getting worse than the clicking (bought Jan 31st of 2020 with 11,500 ā now has 64,300, all highway). If this posed a risk to the bearing, I would have thought it would have fallen off by now). Any risk or just nuisance click?
Thrust washer issue noted in this thread will not cause any vibe issues with the rear or driveline.Does this cause vibration? Or is it just a clicking noise? I have a slight vibration that i am chasing down that has been on the car for a bit now that i want to fix considering that when i let off the throttle at 140+ i feel the car vibrate in half a second intervals
Perfect thank you, just read up on them, car is on jacks now and I will take a look into it, I am also reviewing the long driveshaft/vibration thread that is on here. I am on the manual as well and it does state it can be driveshaft or parts surrounding it causing this. Especially the clunk, I have started getting when Im in a drive thru, and I go from park to driveThrust washer issue noted in this thread will not cause any vibe issues with the rear or driveline.
Check here; driveshaft center support flex disc and bolts:
https://www.mustang6g.com/forums/threads/s550-driveshaft-coupler.104582/#post-3653515
And here; rear diff broken mount bolts:
https://www.mustang6g.com/forums/threads/broken-diff-bolt.181685/
https://www.mustang6g.com/forums/threads/broken-bolt-now-what-part-it-out.189797/#post-3811313