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All aluminum exhaust finished!! 23lbs!

CORNYOTE

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I’ve been looking for ways to shave weight and the exhaust is a pretty good chunk. I’ve ran dumps at the track, but the sound and vibrations are absolutely horrendous. I looked at titanium and prices are ridiculous, so I reached out to Herfurth Aluminum Racing Mufflers, for a set of their mufflers and the material to build a full length aluminum exhaust.

I welded stainless steel vband flanges on my Texas speed headers, then started with aluminum vband flanges and worked my way back. I’m not a welder, I’m more of a hobby enthusiast, but I’ve been lucky enough to purchase some tools of the trade over the years.

All welding was done with a Miller Multimatic 220 with a CK torch and 3/32 4041 filler. From the headers to the xpipe is 11 gauge 3” 6061, X-pipe and the rest is 16 gauge. The tips were made by cutting two 3.5” 180 bends down.

Overall it came out great, shaved a bunch of weight and the less dense aluminum took away some of the annoying sharpness of the coyote and gave it a little bit deeper, although weird tone. I’m super happy with it and glad I made the change.

materials total from Herfurth ram me about $1000 with two of his 9” mufflers.

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VictorH

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Wow that is impressive but I have to imagine that it’s loud as stink.
Is it super loud? I just don’t see that being a quiet cruiser exhaust.
 

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CORNYOTE

CORNYOTE

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Wow that is impressive but I have to imagine that it’s loud as stink.
Is it super loud? I just don’t see that being a quiet cruiser exhaust.
The aluminum being thicker and less dense actually absorbs a lot of the sound. Definitely not going to call it quiet, but this car isn’t really a cruiser but more of a street bruiser
 

DougS550

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You had a goal, and you achieved it. more people need to be like you. Congrats !
Yep, Your an innovator not a imitator. Get someone to produce, that would save some serious weight. What was the weight of OEM exhaust and the weight of your aluminum?
Thanks
 
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CORNYOTE

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Yep, Your an innovator not a imitator. Get someone to produce, that would save some serious weight. What was the weight of OEM exhaust and the weight of your aluminum?
Thanks
This replaced a Texas speed xpipe, mid pipes and factory active exhaust. That setup was 71.6lbs. The entire aluminum setup is 23lbs.

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ksampler

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This replaced a Texas speed xpipe, mid pipes and factory active exhaust. That setup was 71.6lbs. The entire aluminum setup is 23lbs.

286DAC57-AF38-4F44-B779-6AB85E085BE2.jpeg
I was thinking of doing the same, I'm actually going to Oklahoma for work, depending on where you are, would it be possible to see and hear it in person?

I know it's kinda a weird request
 
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CORNYOTE

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I was thinking of doing the same, I'm actually going to Oklahoma for work, depending on where you are, would it be possible to see and hear it in person?

I know it's kinda a weird request
Would just depend on my schedule etc. I’m up north by Ponca City.
 

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DougS550

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This replaced a Texas speed xpipe, mid pipes and factory active exhaust. That setup was 71.6lbs. The entire aluminum setup is 23lbs.

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Wow, the weight savers will be fighting to have these made for their cars. I love it and I really don't care about weight. Aluminum is my preference. Great Job
 

WildHorse

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Appreciate that! Thanks!
Well deserved buddy.. gives me motivation to get up off of my dumb arse and start doing things my way !
 

rxryanm

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Dude, this is rad. If I could request one more pic, let's see another of that dog.
 
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CORNYOTE

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Dude, this is rad. If I could request one more pic, let's see another of that dog.
😂😂😂

I have two. Kevin and Sami. Sami was up there, here’s Kevin. They’re always in the way 😂

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