Replaced Voodoo Engine

unknown internal failure, oil consumption, blown block, damaged valve train etc.


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kommons

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So I got more information from dealer today after I asked them to do a leak down test. It looks like the failure is on the intake valve. What the failure is still unknown. Trying to decide what to do at this point, I'm almost considering taking the car back and doing the work myself or have the dealer do it and sell the car. Anyway, I'm curious to know if others can find out where the failure was and determine if its design or material problem.
 

Zitrosounds

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As much as I'm a BMW and S54 fan, I'd argue based on the rod bearing design in the S54 that that engine was strung out far more past its limits than the Voodoo. Even after a recall spanning 3 years of engines, any S54 owner expects to have to replace the rod bearings before 100k miles. The Voodoo has had the reliability of an F150 compared to S54 failures.
NO WAY!!!!
 

Zitrosounds

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So I got more information from dealer today after I asked them to do a leak down test. It looks like the failure is on the intake valve. What the failure is still unknown. Trying to decide what to do at this point, I'm almost considering taking the car back and doing the work myself or have the dealer do it and sell the car. Anyway, I'm curious to know if others can find out where the failure was and determine if its design or material problem.
How could anyone possibly determine your failure? Material or design? There is no way of knowing with such little to go off. Better get used to not knowing because Ford will not say. Do not do the work yourself. Have it done under warranty, paper trail. Then if you are still not happy, sell the car.
 

jvandy50

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So I got more information from dealer today after I asked them to do a leak down test. It looks like the failure is on the intake valve. What the failure is still unknown. Trying to decide what to do at this point, I'm almost considering taking the car back and doing the work myself or have the dealer do it and sell the car. Anyway, I'm curious to know if others can find out where the failure was and determine if its design or material problem.
I’d let them do it, the dealerships are slightly better at the replacement than they are splitter installs. Maybe you can get it bought back(after they fawk it up), because selling right now is tough ESPECIALLY with a motor replacement. You may have better luck with an R, but i’d venture to guess you’ll lose a few thousand on resale just due to the motor work.
 

fpa1974

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As much as I'm a BMW and S54 fan, I'd argue based on the rod bearing design in the S54 that that engine was strung out far more past its limits than the Voodoo. Even after a recall spanning 3 years of engines, any S54 owner expects to have to replace the rod bearings before 100k miles. The Voodoo has had the reliability of an F150 compared to S54 failures.
I am not sure I agree 100%. The initial reliability of the S54 was really bad. They revised the rod bearings 3 times if I recall correctly. They also re-speced the oil pump. After all that I do not hear about a lot of problems. And they did all that part of different recalls so it was not out of pocket (for M3 owners that is, M coupe is a different story for a different day). I think after all the revisions the motor is pretty reliable up to more than 100,000 miles. Now, compare that with what Ford is currently doing with the voodoo (hint - not much short of replacing the motor). And if they are actually doing something meaningful to it they are not saying what it is. And I hope they are doing something because doing the same thing over and over and expecting different outcomes - we all know what that is called :)
 

Demonic

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I am not sure I agree 100%. The initial reliability of the S54 was really bad. They revised the rod bearings 3 times if I recall correctly. They also re-speced the oil pump. After all that I do not hear about a lot of problems. And they did all that part of different recalls so it was not out of pocket (for M3 owners that is, M coupe is a different story for a different day). I think after all the revisions the motor is pretty reliable up to more than 100,000 miles. Now, compare that with what Ford is currently doing with the voodoo (hint - not much short of replacing the motor). And if they are actually doing something meaningful to it they are not saying what is. And I hope they are doing something because doing the same thing over and over and expecting different outcomes - we all know that that is called :)
Yeah, I see your point, and I could be wrong of course. I was going partly off of owners who have said after revisions the bearings are still prone to fail, just not nearly as often as prior to the recalls, and that buyers of the used ones should still factor in the possible need to replace them eventually. Years ago I remember reading a blog by a successful race team at the time running the S54 as a race engine talking about the narrow bearing design being the limiting factor in the engine builds, and how much work they had done to adapt the s50b32 bearings because they were bigger and more reliable. As mentioned before, for all we know some Voodoo engines could be getting replaced for things as simple as excessive valve seal blow by, without us knowing.
 

fpa1974

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Yeah, I see your point, and I could be wrong of course. I was going partly off of owners who have said after revisions the bearings are still prone to fail, just not nearly as often as prior to the recalls, and that buyers of the used ones should still factor in the possible need to replace them eventually. Years ago I remember reading a blog by a successful race team at the time running the S54 as a race engine talking about the narrow bearing design being the limiting factor in the engine builds, and how much work they had done to adapt the s50b32 bearings because they were bigger and more reliable. As mentioned before, for all we know some Voodoo engines could be getting replaced for things as simple as excessive valve seal blow by, without us knowing.
I remember about that blog too. Of course I might be wrong as well but the topic of S54s going kaboom has been relatively quiet after all that was done. To me in the end a sign of a good company that cares is being transparent when the proverbial matter hits the fan and trying to address the issue. I see neither in case of our engines.
 

AdamIsAdam

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Hey guys, you can add my GT350 to the list. It's been at the dealer since September 6th. 2424 miles. The motor didn't actually blow, but it is getting replaced. Details: I was driving normally when I heard a metal rattle or knocking noise. It was very faint at first but got progressively louder, until it almost sounded like a piece of metal was dragging on the ground. It sounded like dragging tin cans through the street. I thought something was loose and dragging. I was driving stoplight to stoplight in traffic so I didn't notice any change in power. I pulled into a parking lot and turned the engine off. I checked underneath and there was nothing abnormal. No oil leaking. I started the engine and it struggled for a second before starting. The noise persisted. The engine was not overheating. Oil temp and pressure was normal. I checked the oil level, and it was near the top of the mark. I had just put a quart in at 2279 miles. Looking in the engine bay I saw nothing abnormal. I shut it off and got it towed to the dealer. After two weeks they said they found heavy metal debris in the oil filter, then after a few more days they told me engine replacement was authorized. Still waiting for the engine.

Other stuff:
-18 GT350, built Feb 18
-Incident occurred at 2424 miles
-Added 1 quart of Motorcraft 5w50 at 1443 miles
-Added another at 2279 miles
-Both FP catch cans installed at 104 miles
-Catch cans cleaned at 1530 miles; passenger side had maybe 1/3" of oil. Driver side empty.
-No mods
-No track use

¯\_(ツ)_/¯

So you went through a quart of oil in 836 miles. Assuming that was 836 miles of non-track type driving, clearly something was wrong with the motor.

This sux! Please keep us posted. And good luck.

(As a 2018 owner with a Feb `18 build date, I'm also curious here.

Oh, and who built your motor? There's a spreadsheet here floating around and tracking the engine builders is one of the items that should be watched to make sure it's not human error. I would think not, based on what I've seen so far, but worth tracking.)
 
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Zitrosounds

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:crackup::crackup::crackup:
 

galaxy

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So you went through a quart of oil in 836 miles. Assuming that was 836 miles of non-track type driving, clearly something was wrong with the motor.
Ford says 1qt per 500. He went 800+ but "clearly there's something wrong"? How so? Clearly something was wrong from the sounds and the results, but using a quart of oil in 800+ miles was not a/the problem. Unless I misunderstood your point. And I think we've all but determined the type of driving (track vs street) is irrelevant.
 

AdamIsAdam

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Track vs street does make a difference in terms of expected oil consumption. It says so right in the owners manual on this car and other high performance cars.

To me, and I think to Ford even, a quart in 800 miles is not normal unless during extended, extreme driving conditions as I said. So maybe a ring cracked, a valve seal went or something related happened. I guess my point is that the first symptom is the high oil consumption. Then it's just a matter of time before something lets go.
 

AdamIsAdam

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On a very related note, read all about Jake Raby and his findings working with Porsche IMS bearing failures. You will find info on his site, including detailed video interviews (scroll down the page) http://flat6innovations.com/

Basically, many cars do not hold up well to being driven occasionally, then without fully warming up the oil (I'm talking at least 15-20 minutes to get to 180* or more) before driving it hard. And/or, driving these cars only on Sundays to a Cars & Coffee then parking it for the week. Do that often, and it may really do some harm to the oil and eventually any weak engine parts. There's more to it, of course, and MANY variables. But I really wonder what the common factors are. I use the IMS bearing example because we know a lot more about it since there were hundreds of thousands built, so there are a lot of failures (as much as 8% depending on model year as per the class action suit that Porsche lost) so there is a lot of data. Same thing for air cooled 911's and head bolts snapping almost exclusively on garage queens.

I read on here that Ford tests their cars/engines to last 100k miles. If that's true for the Voodoo motor, my next question is: under what conditions were they tested? I'd like to replicate those conditions as much as possible.
 

Zitrosounds

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galaxy

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Track vs street does make a difference in terms of expected oil consumption. It says so right in the owners manual on this car and other high performance cars.
I wasn't referring to what the owners manual says. I was referring to what most have actually reported as real world experience. There's been no correlation from the track rats that track use increases oil consumption, at all.
 

Zitrosounds

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On a very related note, read all about Jake Raby and his findings working with Porsche IMS bearing failures. You will find info on his site, including detailed video interviews (scroll down the page) http://flat6innovations.com/

Basically, many cars do not hold up well to being driven occasionally, then without fully warming up the oil (I'm talking at least 15-20 minutes to get to 180* or more) before driving it hard. And/or, driving these cars only on Sundays to a Cars & Coffee then parking it for the week. Do that often, and it may really do some harm to the oil and eventually any weak engine parts. There's more to it, of course, and MANY variables. But I really wonder what the common factors are. I use the IMS bearing example because we know a lot more about it since there were hundreds of thousands built, so there are a lot of failures (as much as 8% depending on model year as per the class action suit that Porsche lost) so there is a lot of data. Same thing for air cooled 911's and head bolts snapping almost exclusively on garage queens.

I read on here that Ford tests their cars/engines to last 100k miles. If that's true for the Voodoo motor, my next question is: under what conditions were they tested? I'd like to replicate those conditions as much as possible.
You do bring up good point with Porsche. These engine issues are examples not exceptions. Some will fail some won't. Porsche had a big enough problem that they were sued. I'd bet Ford is not anywhere near the problem Porsche had with the M96/M97 engines. I am actually looking into a 991.1 GT3 which U.S. owners had some misfire concerns at high ROM. Albeit, it was happening with those not really tracking the cars. So I woulds say driving style more so than conditions play a role in certain engine. The only thing I believe Ford could do better is offer an extended warranty on the engine, like Porsche. All 991.1 GT3 engine now have a 120K mile warranty. But again, I don't think the problem is as big as many believe. Ford is actually replacing engines with little fuss minus availability issues. However, that should be expected with a hand built limited production engine. In fact! I know that Ford as paid for extended warranties for those who have had engine replacements and have longevity concerns. I'd say Ford is handling the concerns really well. I don't expect my engine to be trouble free because it is tracked and street driven occasionally.I expect the to need replacing at around 40k miles due to my use. And for that I also have a 7 year 75k mile extended warranty. Engines fail for all manufacturers. It happens.
 
 
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