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Ferazza

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Long-time lurker, first-time poster:
My 2016 Ecoboost Mustang is the first car I ever bought new. Tonight, it's sitting in the frigid cold on top of Black Mountain between Asheville and Old Fort, NC all by itself. For the second time in about 6 months, it is effectively dead. Let me share my story and see if anyone has advice:

Back around the summer of 2020, I noticed some issues forming. The car would take a few second longer to start, would idle roughly upon starting and it would smoke heavily for awhile, even after warming up. I also noticed that my catch can's oil had changed color and texture, to something watery and brown. Oh, and it was using a disturbing amount of water.

I replaced the water pump (the first one went bad not long after I got the car) as well as the starter and battery, thinking them all to be unrelated and just coincidentally failing around the same time. Around the start of October, I went home to be with family after my grandmother passed away. I drove to the funeral and the car smoked like a steam locomotive. I returned home, pulled the spark plugs and found anti-freeze in cylinders 2&3. I decided to do the head gasket replacement on my own, with lots of help from my Pops and brother. Other than it taking me 2 months of driving from WNC to TN and getting the timing wrong TWICE, it all went smoothly. The machinist confirmed that I had metal burrs in my cylinder head, like the ones part of a class action lawsuit now taking place:

https://www.carcomplaints.com/news/2020/ford-ecoboost-problems-class-action-lawsuit.shtml

On 11/28/2020 I got back on the road, proud as hell to be back in my car.

A few gremlins remained after the rebuild. This weekend, I finally tracked the source of an exhaust leak when I saw flames licking out of the turbocharger onto the donut gasket on the downpipe. I tightened it down on Saturday and the smells and rough idle disappeared. I was officially on cloud nine and thinking I'd be trouble free and finally able to pay this S.O.B. off.

Then came Sunday.

I decided to take a short drive to get dinner. On my way back, I fill up my tank. I hit the road and start climbing over a hill on I-40 Westbound. The engine seems to bog so I shift from 5th to 4th. No change. Then comes a low oil pressure light. I book it to the shoulder and try to restart the car. Nothing. I've attached a video with the sound and behavior (turn up the volume, that's it trying to start sounding like an old tractor):



Checking the oil, I found the level to be perfect. There was no "oil spill" like what happens when a block typically goes boom. There was no warning, no strange sounds, smells, behavior etc. The car was driving like a champ up until that point.

So, tomorrow, I'll be getting someone to tow it to a shop (assuming it isn't stolen or smashed by a semi truck in the night). My gut tells me that it's 3 options (ranked in terms of costliness);

1. Bad oil pressure sensor, wire, etc.
2. Bad oil pump (possibly caused by back-cranking the motor during the timing procedure)
3. Blown block

Up until this point, I've sang the praises of the Eco platform. But after all this, I might be done. Aside from the usual "sHoUlD hAvE gOT uH vEE-aTe" I'm open to any suggestions, advice, etc. And thank you all. The 6G forum has always been a treasure trove of good info, especially during my head gasket replacement.
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blind*guardian

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That’s very unfortunate. How many miles do you have? Is your power train warranty still valid? It’s usually 5 years and 60k miles.
 

blind*guardian

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I'm at 84,000.
Yeah, not sure what you can do. That’s my worry with turbo engines and new tech in general. Probably could try getting a used 2.3L somewhere fairly cheap.
 

blind*guardian

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Yeah, not sure what you can do. That’s my worry with turbo engines and new tech in general. Probably could try getting a used 2.3L somewhere fairly cheap.
But as for being done with Ford, I completely get that. I have two Focus(es?) in my family with transmission issues, so I bought the extended warranty for them, but it still leaves a bad feeling.
 

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Ferazza

Ferazza

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But as for being done with Ford, I completely get that. I have two Focus(es?) in my family with transmission issues, so I bought the extended warranty for them, but it still leaves a bad feeling.
Agreed and relatable, as I come from a Ford family. I still would rather try my luck in a Ford before most other manufacturers, but this mess with the 2.3 Eco has really put me off.
 

Cobra Jet

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The “Class Action EcoBoost” suit has NOTHING to do with the Mustang EcoBoost at all... geez.
 

Cobra Jet

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Plus, you even say yourself in your post that you noticed issues with smoking, coolant depletion and the oil color looking different - but..... you continued to drive it.

You should have taken it in to a shop before it got worse, or parked it - not continue to drive it.

—

And it’s “Fords fault” somehow.
 
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Ferazza

Ferazza

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Plus, you even say yourself in your post that you noticed issues with smoking, coolant depletion and the oil color looking different - but..... you continued to drive it.

You should have taken it in to a shop before it got worse, or parked it - not continue to drive it.

—

And it’s “Fords fault” somehow.
Dingbat, that was long before the current issue. If you can't read, go grab a coloring book.
 

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Cobra Jet

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Dingbat, that was long before the current issue. If you can't read, go grab a coloring book.
LMFAO... Hey dingbat - read your own statements... and the class action has nothing to do with your issue or the Mustang EB engine.
 

K4fxd

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You ran it too long with water in the oil, when the catch can oil is whitish-brown you have coolant. You also stated you drove it with a ton of white smoke out the tail pipe. That is usually a blown head gasket.

Driving it with water for oil sanded the crank, rods and cylinders. Turbo too. The damage finally caught up with you and the engine has frozen.
 

Cobra Jet

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You ran it too long with water in the oil, when the catch can oil is whitish-brown you have coolant. You also stated you drove it with a ton of white smoke out the tail pipe. That is usually a blown head gasket.

Driving it with water for oil sanded the crank, rods and cylinders. Turbo too. The damage finally caught up with you and the engine has frozen.
^^^^ spot on.:clap:
 

blind*guardian

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You know, maybe you can get it warrantied somehow if you prove the issue dates back to when you had the coolant issue and if it was still under warranty then?
 

FreePenguin

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You know, maybe you can get it warrantied somehow if you prove the issue dates back to when you had the coolant issue and if it was still under warranty then?
Should of been repaired back then or taken in. They won’t touch it, especially 24k out warranty
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