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My Car Died on day 2 with 53 Miles on it

needspeed

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I picked up my car on 12/22 and it died on 12/23 before lunch. I figured I would wait on the details before posting anything.

Just driving car normally as the weather is cold and I know that the tires do not like it, so getting off the highway on a downhill exit ramp. I depress the clutch and coast for a bit and come to a stop at the intersection. The motor was idling the whole time and when I came to a stop the motor just died no odd noise and no indictor lights, nothing.

Try to restart and the car makes a sound as if the battery is dead. So, fortunately, I am only 3 miles from my dealer, so they come out with a charge pack to jump start and to no avail, the motor will not turn over.

So we figure lets just give it a push start. So we get it going and I drop the clutch and the rear wheels just slide. Does not look to good, so time for a flatbed. The guy was great and got the car on and off without the splitter or any of the underbody touching anything.

Get the car to the shop and on the lift to see if the motor will move via a breaker bar on the balancer, it does not move forward or backward. OK, lets pull the plugs and check the cylinders. All plugs look great and cylinders are clean.

Put it back up on the lift and disconnect all accessory belts and try to manually move the motor. Still stuck dead and does not budge.

Time to call ford who says they need to send a field engineer out to look at it. He comes out a week later sees no codes at all and authorizes a new motor as they want this motor back for forensics. He and the mechanic figure spun/seized crank bearing.

A week later and a lot of parts ordered, we have a new motor. Mechanic goes to pull the motor and something unexpected happened. The motor will not easily separate from the bell housing. After a bit of hard work it comes apart and we discover the unexpeted.

One of the bolts that attaches the bell housing to the transmission had come loose and got caught up by the flywheel and froze it in place against the bell housing. So the motor is fine and it was the bolt that froze up everything.

Ford decides that the want the transmission back as is for analysis and is sending a new transmission, flywheel and clutch pack. So if all goes well, my parts should show up and by mid to end next week my car will be running again.

It's been a long months wait but I am so in love with this car........Steve

I did want to add that Ford and my dealer have been great they expedited all parts procurement and shipping.
So this process is going as well as it can and I am happy they have jumped on this for me.
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mattlqx

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Yikes... chalk that one up to the "it happens" fairies.

Glad you're hanging in there and they're taking care of you (as undoubtedly they would and should)!
 

eric n

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Hey Steve, Sorry to hear about your situation. I think I would beat my head against the wall were it to happen to me. That said, it sounds as if you are being properly taken care of. Keep us posted and GOOD LUCK!
 

mattlqx

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So somebody forgot to torque a bolt at the transmission plant? Don't these units come entirely assembled from Tremec? (Or whomever does manufacturing for them?)
 

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needspeed

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So somebody forgot to torque a bolt at the transmission plant? Don't these units come entirely assembled from Tremec? (Or whomever does manufacturing for them?)
Actually that is probably correct as they want to send the whole assembly back to them for research......Steve
 

ohtobbad

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they got an engine quick and sounds like trying to fix it right.
Hopefully back on the road quickly.
 

_M_

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Glad you are handling it well and glad to see Ford is on top of it. the good news, although hard to see sometimes is that it appears to be a human failure and not really a true mechanical failure as if the engine over heated or whatever cause.

Hope you are back up and running soon!
 

stanglife

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I want to point out that this likely created some pretty good leverage on the crank and pressed it against the bearing. It could be totally fine but I'd send an oil sample in to get analyzed next oil change, just to be sure.
 

krt22

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Are you still getting the new engine?
 

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Epiphany

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I like to disassemble things.
Don't these units come entirely assembled from Tremec?
Yes they do. Here's the label from the box that contained a new TR3160 from Ford...





Note the green paint daub on the bolt head in needspeed's second picture (at roughly the four o'colock position). I believe that is to signify that each one of those bolts was finish torqed to spec. In the following photo, a white paint daub was placed on the bolt head at roughly the three o'clock position to indicate the same on this new 3160.




Somebody was having an early siesta...
 
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needspeed

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Are you still getting the new engine?
If there is no damage to the engine, then I would prefer to keep the original and that is what they are going to do. We have the second motor just in case......Steve
 

Old Guard

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Possibly good news going forward - you may get VIP/Friends and Family treatment at even the slightest problem, given what you have gone through during your "honeymoon". (You should have a large surplus in your goodwill account.)
 
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needspeed

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I want to point out that this likely created some pretty good leverage on the crank and pressed it against the bearing. It could be totally fine but I'd send an oil sample in to get analyzed next oil change, just to be sure.
Thanks for the info I will ask them to think on that......Steve
 

Myshelby3425

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This is a huge mechanical repair that will appear on the Carfax history. If it was a 2016, I'd request a new car. With 53 miles, I don't want any wrenching done under that hood unless it was my own. It's unfortunate, but your out of a car a full month or more and they aren't doing anything special for you.


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