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Flat Rock idled for a week....

Twin Turbo

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Thought this worthy of discussion in the UK section......and I'm sure our Australian friends would share the frustration.

So, with US sales slowing, Ford have decided to idle Flat Rock for a week. In Australia, the car is "sold out" until 2018. We know the UK delivery situation has improved, but surely it would have improved further if production had been allocated to producing purely RHD Mustangs? :confused:


-1x-1.webp


Ford Shuts Mustang Factory for One Week After Sales Plunge 32%


Ford Motor Co. is shutting its Mustang factory in Michigan for a week after the iconic sports car suffered a 32 percent sales decline in the U.S. last month and was outsold by the Chevrolet Camaro for the first time in almost two years.

The second-largest U.S. automaker idled the factory in Flat Rock, south of Detroit, to match production capacity with demand, Kelli Felker, a company spokeswoman, said in an e-mailed statement. The plant, which employs 3,702 workers and makes Mustangs and Lincoln Continentals, will resume production Oct. 17, Felker said. Under the automaker’s labor agreement, workers will be paid during the shutdown.
The idling may be a sign of the growing weakness of the U.S. auto market, which had been a leading driver of economic growth. Automakers’ monthly sales have been coming up short -- though they beat expectations in September -- and many analysts are now predicting the U.S. auto industry won’t match last year’s record of 17.5 million cars and light trucks.

Mustang, which is among Ford’s most storied nameplates, received a racy redesign two years ago on the car’s 50th anniversary. That new look helped propel the Mustang past the Camaro in 2015 to regain its title as the top-selling sports car in America, which it had held for decades before General Motors Co. redesigned the Camaro in 2010.

Camaro Gains

Camaro overtook Mustang last month for the first time since October 2014 on the strength of incentives that more than tripled last month to $3,409 per car, compared with an average discount of $2,602 on the Ford pony car, according to data from researcher J.D. Power obtained by Bloomberg.

“In terms of incentives, we’re always going to be disciplined, but we’ll be competitive as well,” Erich Merkle, Ford’s sales analyst, said in an interview.

Ford has sold 87,258 Mustangs in the U.S. this year, down 9.3 percent, while GM had Camaro sales of 54,535, off 11 percent, according to researcher Autodata Corp. Ford Chief Executive Officer Mark Fields has said the U.S. auto market has plateaued and that showroom sales are weakening.

Going Global

Ford began selling Mustang globally last year, and the factory produces versions with the steering wheel on both sides of the dashboard for right-drive and left-drive markets, Merkle said.

Production of the Continental is still increasing at the Flat Rock factory, Felker said. The automaker sold just 775 copies of Lincoln’s new flagship sedan last month, its first sales since the automaker discontinued the car in 2002.

Until February, Ford also built the Fusion family sedan in Flat Rock. But as sales for that model flagged, the automaker consolidated production of the Fusion at it primary plant in Hermosillo, Mexico, Felker said. Fusion sales have fallen 9.1 percent this year to 210,462 models.

With a slowing market for cars, Camaro’s inventory rose to a 139-day supply at the end of August, said Jim Cain, a GM spokesman. The incentives, coming at the end of the 2016 model year, helped lower Camaro supply to 120 days, still twice what is consider an optimum inventory. Mustang supply rose to 89 days at the end of September from 71 days a month earlier.

The deals on the Camaro will cool off this month as GM rolls out the 2017 model, Cain said.

“We’ve been able to achieve some pretty significant increases in retail market share and transaction prices while keeping our incentives pretty disciplined for the calendar year,” Cain said.

https://www.bloomberg.com/news/arti...ng-factory-for-one-week-after-sales-plunge-32
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kapiteinlangzaam

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They will have complicated union and labour agreements that do not allow this to happen. Parts will also be manufactured 'just in time' and it's therefore highly likely that RHD specific parts would not be available.

There will be very good financial reasons as to why they have done this.
 

v8hgt

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Just great!
my car has a blend date on the window sticker of 13/10/16 which suggests this week was scheduled to be a rhd build week.
I assume my build will be shunted to week startin 17/10/16 now but whose to say they will follow that pattern.
 

kapiteinlangzaam

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Just great!
my car has a blend date on the window sticker of 13/10/16 which suggests this week was scheduled to be a rhd build week.
I assume my build will be shunted to week startin 17/10/16 now but whose to say they will follow that pattern.
I think its likely this is not the case.

The blend date on mine was a few weeks out from the actual production date.
 

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Stark

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This makes no sense not to make the RHD cars instead because the unions agreement means the workers still get paid if the plant idles but why not get them working on the RHD cars. As for parts, I am sure there are plenty of parts sitting there now ready for the next batch so just bring that batch forward and get them to the customers.
 

downthepub

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I think its likely this is not the case.

The blend date on mine was a few weeks out from the actual production date.
Nevertheless, it's another week waiting for those of us with October dates. My blend is the 14th.
 
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Twin Turbo

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They will have complicated union and labour agreements that do not allow this to happen. Parts will also be manufactured 'just in time' and it's therefore highly likely that RHD specific parts would not be available.

There will be very good financial reasons as to why they have done this.
I suspect you are right........but it does seem rather crazy :(
 

marks

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Just think that they'll all come back refreshed so there shouldn't be any quality control issues !
 

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Just goes to show how much ford really cares for the RHD market.

They could smash out all the RHD drive orders over the next week. Makes absolutely no sense to me
This^.

Ford: the customer can suck our balls. :frusty:
 

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Leeroy

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Why is that chap dragging a flex airline all over the wing:frusty:
 

kapiteinlangzaam

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This makes no sense not to make the RHD cars instead because the unions agreement means the workers still get paid if the plant idles but why not get them working on the RHD cars.
Union and labour agreements rarely follow what is 'sensible'.


As for parts, I am sure there are plenty of parts sitting there now ready for the next batch so just bring that batch forward and get them to the customers.
If Ford operates like any other big/modern car manufacturer, the parts for the build often dont arrive until the day before.... they have the minimum 'laying around' as possible.

JIT manufacturing concept:

https://en.wikipedia.org/wiki/Just-in-time_manufacturing
 
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Twin Turbo

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Why is that chap dragging a flex airline all over the wing:frusty:

The irony being he's actually working in the QC paint area, rectifying paint issues :frusty:
 

Manders Mustang

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Ford... never cease to amaze me. and not in the good way

[MENTION=21204]kapiteinlangzaam[/MENTION] has the nail on the head as to why; RHD parts will be there for the week of production, they'll keep as minimal lying around as possible. Equally; that's probably why all our 'parts' never FUCKING COME.


and
[MENTION=14447]Centurion07[/MENTION] Nail on the head on fords stance.
 

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The irony being he's actually working in the QC paint area, rectifying paint issues :frusty:
[MENTION=8914]Big_G[/MENTION] will dispute there's anyone doing QC in the paint area.... :lol:
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