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My custom toggle switches: Project for base model

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zackmd1

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So ever since I took apart my dash I have had the idea to make toggle switches that would replace the buttons on our base model cars. Well today I finally decided to move ahead with this project! I am going about this a bit differently they I should do because I have to disassemble my dash again. My process will be detailed below

1) finalize exterior design and dimensions
2) decide on finishes (aluminum, black, combination)
3) disassemble dash to get accurate dimensions of button mechanism
4) rebuild button mechanism for testing
5) design system to allow toggle to pivot but act as button
6) finalize design and prototype

The final prototypes will be created from SLA 3D printer with transparent resin. From there I will paint the toggles with the finish I choose. In order to get the backlight symbols I will then use a CNC mill to very carefully remove the paint layer leaving the exposed transparent material underneath.

Pics! First prototype for exterior design printed on my desktop 3D printer.
IMG_0905.webp
IMG_0907.webp
IMG_1127.webp
IMG_1128.webp
IMG_1129.webp
IMG_1130.webp
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MichaelKael

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Ford's gonna want to hire you Zack lol
 
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zackmd1

zackmd1

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Stam616

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I'm VERY interested. Keep us posted! :)
 
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zackmd1

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Played around with some rendering in solidworks today! This is toggle design version 2.
toggle_2_render.webp
toggle_2_screen.webp
toggle_2_screen_2.webp
 

Iceman2733

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Played around with some rendering in solidworks today! This is toggle design version 2.
That is amazing work man!!! I def hope you make these and sale man I would love to have a set.
 

Ajax

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Interesting.
 

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zackmd1

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Toggle design 2.5 in aluminum finish.
toggle_2.5_aluminum.webp
 

JonEl

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