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Old 10-20-2016, 10:06 AM  
Spart
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Drives: 17 GT w/PP
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Correct your speedometer error - no flash or tune required

So we've finally figured out how to correct speedometer error (if your car is just off from the factory or you've changed tire sizes.) Thanks to @solodogg for figuring out where in the as-built data this info might be stored, even though I'm sure he'll give me all the credit for decoding the way Ford programs tire size in hex.

What do I need?

To do this you will need a laptop running Windows, the free FORScan software with a free extended license, and some sort of ODB reader that works with FORScan. I recommend and use the ODBLink MX: https://www.amazon.com/dp/B006NZTZLQ If you use a Bluetooth reader like the ODBLink MX, you'll need to make sure your laptop has Bluetooth or else you'll need to buy a cheap USB Bluetooth dongle.

This is not meant to be a detailed guide on modifying as-built data, there's a lot you can do with it - some that we've figured out and probably more hiding away if you want to try your sleuthing skills. Check out this thread for a complete guide on how to use this software, including how to download it and get an extended license: http://www.mustang6g.com/forums/showthread.php?t=61773

Also check out @fionic 's S550 As-Built spreadsheet for other known working mods, like changing your rear-end gear setting, removing the double-honk or enabling fog lights with the high beams on: https://docs.google.com/spreadsheets...o60/edit#gid=0



How does it work?

Ford programs the tire size of the car on BCM line 726-12-01 in the second four-digit block of hex. It's stored as the nominal circumference of the driven wheel in millimeters with a revs/mile conversion factor of 96.7%. To save you the trouble of doing a bunch of math and conversions between decimal and hexadecimal, I've come up with a hex calculator that you can use here: https://docs.google.com/spreadsheets...it?usp=sharing

This is covered in the spreadsheet, but for example my GT PP currently has this on BCM line 726-12-01:

xxxx 0858 xx

If I changed my rear tires to 305/35R19's, my calculated value is this:

xxxx 0843 xx

The x's mean to leave whatever value is already there.

You also have two options here. You can simply enter the size of your current rear tires as in my example above, and using the nominal diameter of that tire size the calculator will give you a hex value you can program to get pretty close (maybe even dead on) with the speedometer. Tire manufacturers vary of course, and your car's speedometer may be a little weird. So below the tire size calculator is a truing calculator that relies on a precise measurement from GPS.

As stated in the calculator, I recommend that you use a GPS that can output in tenths of a mile per hour, that you set the cruise on level ground as high as reasonable (eg 75mph) and that you use the needle rather than the digital speedo or digital cruise setting to set your speed, since the digital outputs are rounded to the nearest whole MPH. That is to say, you might see that the car is set to 75mph, but internally the car could be set to 74.5 or 75.4, and you'd never know because it's rounded before it's shown to you. Here is an example screen showing tenths of a MPH from a Garmin on the satellite info page (press and hold on the satellite reception strength bars in the upper left corner to get to this page.)



Try to set the needle exactly on one of the MPH hash marks on your speedometer for best results. Move your head to the right to eliminate parallax error at that speed, see the below video.

FWIW, if you have other Ford vehicles this seems to work on them as well. I've personally confirmed that it works on F150s (thanks to Freedom Racing for letting me borrow their shop truck) so if you've got a giant bro-dozer with 35" tires, it's time to fix that speedometer!



I have a DTC now.

You WILL get a non-MIL DTC P160A (Control Module Vehicle Options Reconfiguration Error) when you change this in the PCM.



Thanks to the FORScan devs and some beta testing adventurers, we are able to reliably remove this DTC now using a new feature.

This new feature is only available in FORScan 2.3.11 or higher.

What you want to do is go into the computer-chip-looking tab in FORScan where you normally edit as-built. At the top, you'll see a new function for the PCM - "Module initialization/relearn vehicle data" - see this screen shot:



Highlight that function and hit the play button, and follow the onscreen instructions to the letter.

Once it's finished, rescan for DTC's and remove the P160A DTC. Go drive around and scan for DTC's again. You should be in the clear.

Note that if you ever wish to return to stock, you'll have to run this procedure again after setting the as-built values for the tire size back to stock.



What should I do if I haven't changed my tires but my speedometer doesn't match my cruise setting? The speedo reads fast!

I feel this needs to be addressed, because people don't seem to believe it.

There is a *large* amount of parallax error in these cars when the needle is pointed up, which it is when you're at highway speeds of around 70-80. At those speeds your speedometer will appear to read 2-3mph faster than your cruise setting.

Why? The needle is thick and spaced out from the gauge face, so the perceived "needle" (the illuminated red center section) will give a great deal of parallax error unless you're viewing perfectly perpendicular to the needle.

Unfortunately, the designers chose to put the speedometer in such a position that reading the speedo with your head perfectly perpendicular to the needle means moving your head WAY right, far away from any natural position in the car.

All that academic bulls--t people probably won't read, so here's a video that illustrates the effect:


Last edited by Spart; 12-11-2017 at 11:17 AM.
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