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Downpipe Measurements for Custom Work Needed

TunedN

Active Member
Joined
Mar 15, 2020
Threads
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Location
Texas
First Name
Jet
Vehicle(s)
2015 Mustang 2.3L, 2013 Ford Focus SEL, 2009 Kawasaki Ninja 650R
I'm just one of those people who prefers to tinker and come up with custom designs rather than buying off the shelf. I'm having a shop weld up a custom exhaust and am having a couple dilemmas.

1. What is the bolt spacing/pattern for the flange on the downpipe that connects to the turbo? I ordered a 3" 2-bolt flange that was supposed to have oval holes and it arrived with 4.15" bolt spacing. From my crude measurements it looks like the spacing is around 4.45" and I can't find a solid (non donut style) flange anywhere online.

2. Does anyone know the angle of the firewall in relation to the turbo outlet? I don't have a protractor handy and would like to have as many details as possible before tearing parts off the car.

3. Has anyone used a cutout or moved the cat farther back in a region with emissions testing (CA excluded)? If so, did moving the cat farther downstream effect your emissions? Did adding a cutout cause any check engine lights?

Any other measurements or design tips are welcomed on this thread for future readers. Thanks!
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