Anyone have the procedure for installing new yoke and crush sleeve

[RockStang]

Installing a new yoke and crush sleeve and can't find instruction anywhere for the proper technique of torquing it. Any help is appreciated. Thanks

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[IvanCRF]

Is this for the drive pinion flange and collapsible spacer?

 

[RockStang]

Is this for the drive pinion flange and collapsible spacer?

It’s the rear diff companion flange. Not sure if that’s the same as pinion flange but sounds the same. Crush sleeve is probably the same as collapsible spacer.

 

[IvanCRF]

It’s the rear diff companion flange. Not sure if that’s the same as pinion flange but sounds the same. Crush sleeve is probably the same as collapsible spacer.

I hope this is it:

Installation
1. NOTE: Make sure the drive pinion bearing cups are seated correctly or damage to the components may
occur.
Using the special tools, install the new inner and new outer drive pinion bearing cups.
Use Special Service Tool: 205024
(T67P4616A)
Installer, Drive Pinion Bearing Cup. , 205852
Inner
Pinion Bearing Cup Installer. , 205387
(T97T4628A)
Installer, Rear Axle Bearing Cup.

2. NOTE: Only tighten finger tight at this stage.
Assemble the special tools in the differential housing.
Use Special Service Tool: 205110
(T76P4020A10)
Adapter for 205S127.
, 205160
(T80T4020F43)
Adapter for 205S156
Pinion Depth Gauge. , 205937
Adapter, Pinion Aligning. , 2051014
Gauge Disc.

3.
Install the special tool.
Use Special Service Tool: 205111
(T76P4020A11)
Adapter for 205S127
Pinion Depth Gauge.
NOTE: This step duplicates final drive pinion bearing preload
Tighten the special tool to the specified torque.
Torque: 18 lb.in (2 Nm)
Slowly rotate and record the rotational torque readings.

4. Check for proper location of special tools.

5. Position the special tool. Install the differential bearing caps and differential bearing cap bolts.
Use Special Service Tool: 2051015
Gauge Tube.
Torque: 71 lb.ft (96 Nm)

6. NOTE: Drive pinion bearing adjustment shims must be flat and clean.
NOTE: A slight drag should be felt for correct drive pinion bearing adjustment shim selection. Do not
attempt to force the drive pinion bearing adjustment shim between the gauge block and the gauge tube.
This will minimize selection of a drive pinion bearing adjustment shim thicker than required, which results
in a deep tooth contact in the final assembly of integral axle assemblies.
Use a drive pinion bearing adjustment shim as a gauge for drive pinion bearing adjustment shim selection.

7. NOTE: The differential bearing caps need to stay in the correct orientation for installation.
Remove the differential bearing cap bolts and differential bearing caps, remove the special tools.
Use Special Service Tool: 2051015
Gauge Tube.

8. Remove the special tool.
Use Special Service Tool: 205111
(T76P4020A11)
Adapter for 205S127
Pinion Depth Gauge.

9. Remove the special tools.
Use Special Service Tool: 205110
(T76P4020A10)
Adapter for 205S127.
, 205160
(T80T4020F43)
Adapter for 205S156
Pinion Depth Gauge. , 205937
Adapter, Pinion Aligning. , 2051014
Gauge Disc.

10. Install the drive pinion inner bearing and selected drive pinion bearing adjustment shim until they are firmly
seated on the drive pinion.
Use Special Service Tool: 205488
Installer, Drive Pinion Bearing.
Use the General Equipment: Hydraulic Press


11. Install the new drive pinion collapsible spacer.

12. NOTE:
Install the new outer differential pinion bearing, outer differential pinion shim and the differential pinion.

13. NOTE: When installing the drive pinion flange and pinion nut with no differential carrier installed, the drag
torque (torque to turn) should be 2.5 to 3.5 Nm (23-33
inlbs).
Install the drive pinion seal.

14. Install the differential carrier.

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