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What I learned about changing axle ratios using tire diameter in Forscan and workaround

GreenS550

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I wanted to share what I learned about getting the stock tune to have the car operate properly after an axle change. Some of this might be already known, but it saved me when I traded my 2016 Mustang GT M6 in today.

I bought a 2016 Mustang GT M6 in perfect condition last year. My goal was to enjoy the car through the winter with A/S tires and learn how to change the differential along with the tune in preparation for the upcoming Mach I I was planning on ordering. The car ran absolutely excellent stock, but after swapping differentials from 3.31 to 3.55, the car would not really accelerate past 4K rpms in 3rd and 4th. Having exhausted my very limited knowledge about how to address this, I finally broke down and ordered a tune from American Muscle (Bama) to correct the problem.

Wow. It was an excellent tune and the car ran impressively good. But, it still didn't solve the main problem of how to fix the issue when reverting back to stock. Several folks on Mustang6g believe the car will run fine with out a change in the computer. This is simply incorrect. The speedometer will read correctly, but the sensor in the tailshaft of the transmission and the speed sensors at the wheel will not agree, hence the "limp mode".

Then we were told to just change the code in Forscan to the correct gear ratio and all is well. Wrong. It will not work because the axle ratio is in the PCM as well as the BCM. Changing the BCM code will not fix it. So, what to do? Here is a work around that I read about from I believe another Mustang6G member.

What you do is change the TIRE SIZE code to equal the gear change. Then another guy did an excellent job at creating a file that you copy and run with the changed tire sizes. Here is what I did:

My car had 255/40R19 tires. I looked up this tire on Tire Rack. It produces 770 revs per mile. Then I took the gear changes made: 3.31 to 3.55 and determined the percentage change. To do this you divide 331/355, which gives .93. Multiply .93 x 770 which gives 716 revs per mile. Now, you have to look at several tires on Tire Rack that are close to this number. I found 295/35ZR21 tires had 715 revs. Close enough.

So, now you have the tire size. From there I found this:



Which you copy the file and put in the tire size, in this case, 295/35-19, which gives a value of 08C8 for the Hex value. Once I did this the car ran perfect. No codes, nothing. Just ran excellent.

The line is 726-12-01 XXXX 08c8 XXXX. Note that you do not change the first four digits, in my case from 014B TO 0163. No, leave this alone, it does nothing.

The real help here is the person or persons that designed the calculator that I have referenced above. The possible tire sizes are immense and I am thinking when I get the M1 I will be able to fix it as simply as this.

Hope this helps!
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GreenS550

GreenS550

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The speedometer and odometer pulls that information from the ABS sensors on the wheel. So there's nothing wrong there.
 

V00D00

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interesting and thank you. im deabting a rear gear change in the 500, so was looking into how to adjust. this may come in handy
 

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FYI this only will work up to a certain point, I think the max allowed effective ratio through the stock PCM is around 3.77. Tunes will work for higher numbers, IF you ask them to add that function. And if you have a 2019 or later, a tune is your only method because of the rev matching feature.
 

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GreenS550

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You can put huge tire sizes in it to change the axle effect of axle ratio. Take a look at the spreadsheet I have copy it and then put in a large tire size when you do that it will give you a code that you enter into the third or middle section the hex area.
 

ice445

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You can put huge tire sizes in it to change the axle effect of axle ratio. Take a look at the spreadsheet I have copy it and then put in a large tire size when you do that it will give you a code that you enter into the third or middle section the hex area.
I get that, but my point is that there's a maximum effective ratio that the PCM will accept. Beyond that it will just throw the same errors. It only has so many tables for RPM and wheel speed.
 

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I get that, but my point is that there's a maximum effective ratio that the PCM will accept. Beyond that it will just throw the same errors. It only has so many tables for RPM and wheel speed.
Makes me wonder if it will accept up to a 4.09 equivalent though as that’s what the 2018+ ford tune will allow ?

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GreenS550

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I get that, but my point is that there's a maximum effective ratio that the PCM will accept. Beyond that it will just throw the same errors. It only has so many tables for RPM and wheel speed.
Have you tried what I listed above? Or are you just assuming that?
 

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K4fxd

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Link for the calculator?
 

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I have a similar issue with my 2017 GT PP1 (6-spd M). The car has mild mods (Borla s-type cat back with x-pipe, K&N and stock 3.73 gears that come with the PP1). The car is tuned with an SCT x4.

I am running a 325/30/19 rear tire on it which is 3.6% shorter in diameter to the OEM 275/40/19 that comes stock. It was bugging me that the Speedo was off and registering more mileage than actual so I had a buddy change the bcm code to accommodate for the tire change. Speedometer is dead on but car appears to be going into limp mode over 3100 rpm.

Problem is intermittent but is happening more often and I noticed that when it happens the A/F leans out to 20:1 which scares the hell out of me as I don’t want to hurt the motor.

if I revert back to the as built value in the BCM car drives normal again but Speedo is inaccurate again…back to square one. I suspect the tune is fighting the BCM change and that’s why it is going into limp mode. I could try keeping the BCM value and revert back to stock tune but then I lose the custom Dyno tune power gains…

any help in solving this issue would be really appreciated
 

shogun32

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I am running a 325/30/19 rear tire on it which is 3.6% shorter in diameter to the OEM 275/40/19 that comes stock.
...
any help in solving this issue would be really appreciated
you're seriously quibbling over 3.6%?
 

K4fxd

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Yes, I am OCD about stuff like that
Don't buy a vintage muscle car, some of those were off by 10% from the factory. One reason most allow 6 to 10 MPH over before giving a speed ticket.
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