Sponsored

Building a Bulletproof EcoBoost

Livernois Motorsports

Well-Known Member
Diamond Sponsor
Joined
Oct 25, 2014
Threads
226
Messages
2,801
Reaction score
950
Location
Dearborn Heights, Michigan
Website
www.livernoismotorsports.com
First Name
S550 HQ
Vehicle(s)
2016 Mustang GT (TVS 2650) (6R80)
The factory 2.3L Ford Ecoboost block is built with an open deck configuration. This open deck configuration has a series of advantages in the stock application, such as ease of manufacturing, cooling, and lower weight.

2.3L%20Ecoboost%20Open%20Deck_zpshcdl1cfo.jpg


However, when pushed beyond the stock power level, this open deck configuration becomes a problem. With the cylinder bores floating freely, there is no structural support to keep their position relative. Additionally bore geometry is affected at higher power levels as the bores distort and shift because they lack support. The head gasket faces increased loading and shift as the bores move under heavy load, leading to possible gasket failure under load.

All of these problems are big issues for a higher output 2.3L Ecoboost engine, as more boost, larger turbos, and upgraded parts allow for nearly doubling the output of the stock engine. Without some method of stabilizing the cylinder bores the engine will have reduced performance, and most likely eventually suffer a failure.

2.3L%20Ecoboost%20Deck%20Brace_zps4mkrmt9g.jpg


Livernois Motorsports has taken and applied it's extensive background in block modification for racing and OEM development and created a block and deck brace system for the 2.3L Ecoboost engine, which offers significant increases in strength, durability and performance.

2.3L%20Ecoboost%20Deck%20Brace%202_zps7lx0jxin.jpg


The Livernois Motorsports 2.3L Ecoboost deck brace is designed from a single billet piece of 6061-T6 aluminum and is machined to perfectly fit into the 2.3L Ecoboost block. Exacting tolerances are used to ensure a precision fit, as well as the best performance. Using high strength aluminum allows the brace to closely match the factory aluminum's expansion rate, which allows the brace to expand and contract at the same rate as the block, keeping the bore geometry as it should be. Aluminum is preferred over steel for the insert, as steel inserts can pose an issue with expansion and negatively impacting the geometry of the surrounding bore and deck structure. Additionally, the brace is machined with cooling passages that match the factory 2.3L Ecoboost head gasket, as well as other machining steps to ensure that the head gasket is properly cooled.

2.3L%20Ecoboost%20Deck%20Brace%201_zpsjfht13jx.jpg


ex_q90_w680_h_images_ePIM_original_P04_LPP720111_main.jpg


POWERSTORM FORD 2.3L ECOBOOST PISTON
-Forged 2618 Alloy
-.Top Ringland .320 Down (.225 stock)
-.Skirt Thickness .155 (.085 stock)
- Increased Skirt Strut Support Thickness
- Lower Skirt Reinforcement Band
- Direct Injection Dome Design
- 4 Valve Reliefs
- Coated Crown & Skirts
- Designed to Support 30+ Lbs Boost & Over 800 HP

POWERSTORM FORD 2.3L ECOBOOST ULTRA HIGH PERFORMANCE ROD
We take pride in our engineering, and staying at the forefront of EcoBoost Mustang engineering. When designing to create an extreme forged rod for our shop Ecoboost Mustang (and yours) we went right to a forged I-beam rod design because we knew the power levels that we were planning to make would be on the outer extremes of what the H-beam design would support.

2.3L%20Ecoboost%20Deck%20Brace%20Shortblock_zps1mqz7ltf.jpg
Sponsored

 

BlackBoostedStang

Well-Known Member
Joined
Oct 7, 2015
Threads
19
Messages
273
Reaction score
111
Location
Orlando
First Name
Scott
Vehicle(s)
2015 Mustang GT
subbed, this is really cool
 

Sponsored

Cobra Jet

Well-Known Member
Joined
Feb 12, 2015
Threads
710
Messages
16,283
Reaction score
18,051
Location
NJ
Vehicle(s)
2018 EB Prem. w/PP and 94 Mustang Cobra
Interesting and very innovative!


While you say in your first statement that the Ford open block design has its advantages in stock form (assuming stock HP) - and one advantage being noted for "cooling", I have some questions regarding the plate once installed:

1) Is there any additional back pressure created during the cooling operation from the once open block design to now having your block plate installed?

2) What is the before cylinder head temps compared to cylinder head temps AFTER the block plate installation? Do you have any data to release yet?

3) Since it is not pictured in your initial posting, can you show us or tell us exactly how thick the block plate is and/or to what depth it surpasses once installed into the block?

Thanks for your time and any additional information!
 
OP
OP
Livernois Motorsports

Livernois Motorsports

Well-Known Member
Diamond Sponsor
Joined
Oct 25, 2014
Threads
226
Messages
2,801
Reaction score
950
Location
Dearborn Heights, Michigan
Website
www.livernoismotorsports.com
First Name
S550 HQ
Vehicle(s)
2016 Mustang GT (TVS 2650) (6R80)
[MENTION=13960]Cobra Jet[/MENTION]

Cooling system flow is altered slightly from the addition of the brace, but in most respects it just acts as a much thicker head gasket, as the coolant passages in the plate are modeled after the factory gasket. The passages in the plate are then adjusted to compensate for flow, and additional paths added back in to maintain proper cooling of the head gasket, as well as proper coolant flow between the head and block

We do not at this time have any data to release publicly as this project has some proprietary elements for some of our development customers
 

wsfrazier

Well-Known Member
Joined
Jun 8, 2015
Threads
51
Messages
422
Reaction score
91
Location
Pittsburgh, PA
Vehicle(s)
2019 GT PP1 M6 401a
Will this deck brace be sold individually if we wanted our own local machine shops to install, or they sold only with your built short blocks pre-installed?

Looks great mang.
 

Sponsored

BMR Tech

Well-Known Member
Joined
Sep 4, 2014
Threads
168
Messages
5,141
Reaction score
3,691
Location
Tampa, FL
Website
www.bmrsuspension.com
First Name
Dion
Vehicle(s)
2018 GT, 2010 GT500, 2019 F-150 5.0
Nice! If I could ever convince my wife to get an EBM..............
 
OP
OP
Livernois Motorsports

Livernois Motorsports

Well-Known Member
Diamond Sponsor
Joined
Oct 25, 2014
Threads
226
Messages
2,801
Reaction score
950
Location
Dearborn Heights, Michigan
Website
www.livernoismotorsports.com
First Name
S550 HQ
Vehicle(s)
2016 Mustang GT (TVS 2650) (6R80)
Will this deck brace be sold individually if we wanted our own local machine shops to install, or they sold only with your built short blocks pre-installed?

Looks great mang.
Because of the extremely stringent clearances that we keep the size of the brace is actually different from the next. So, unfortunately, there is no way for us to pre-manufacture them.

Nice! If I could ever convince my wife to get an EBM..............
I cannot see her driving a slower version of the same car you have bud, sorry. Besides, those SWEET wheels will not fit on the EBM!
 

K-Roll302

Well-Known Member
Joined
May 20, 2014
Threads
46
Messages
827
Reaction score
401
Location
Southfield, MI
First Name
Karl
Vehicle(s)
'17 Mustang GT Premium, '80 Porsche 924 Turbo
This is awesome! Makes me even more excited to be getting an EB later this year! I'd love to see this engineering and awesomeness in person one day! Any ideas on price, installation, and such yet?
 
OP
OP
Livernois Motorsports

Livernois Motorsports

Well-Known Member
Diamond Sponsor
Joined
Oct 25, 2014
Threads
226
Messages
2,801
Reaction score
950
Location
Dearborn Heights, Michigan
Website
www.livernoismotorsports.com
First Name
S550 HQ
Vehicle(s)
2016 Mustang GT (TVS 2650) (6R80)
Right now we have only had a small group of cars actually receive this upgrade. With all of the fluctuation in pricing that we are currently seeing on factory parts there is not enough pricing stability to have solid, reliable, and fair pricing. So, we do not have that for you guys just yet.
Sponsored

 
 




Top