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Changing 25w D8S HID lights to 35w D3S bulb + ballast

acull2000

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I wonder if the internal contents of the 45W ballast will fit in the OEM 25W shell?

I read a post earlier about someone putting the 35W ballast inside the 25W caseing....
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John577

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The OEM 25w housing is exactly the same as the D3S housing. So for that you can easily swap the internal components.

For the 45w housing, I found 2 differents models, one exactly the same as the D8S and the D3S and the other has only 3 mounting lugs instead of 4 to fit the mustang headlights. But on both the internal components seem to be same...
 

acull2000

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Having done some research I'm pretty confident the 45W internals will fit inside the OEM case.

The only fear I had with 45W was doing damage to the internal lens through the extra heat, but I'm keen to give it a go.

Problem is now, the only suppliers for the 45W ballast I can find are theretrofitsource who want $500, or what seem to be counterfeit sites on ebay:

https://www.theretrofitsource.com/c...t-gm-dodge-ford-oe-ballasts.html#.VoAsHLYrKHs

http://www.ebay.com/itm/1pcs-OSRAM-...ash=item3aa3b27dc6:g:pr0AAOSwk5FUt2zt&vxp=mtr
 
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John577

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Yes, that's what I also found. Theretrofitsource or some other counterfeit stuff from ebay or aliexpress or other websites like this ...

So don't know where we can find this part and at a trusted website ... :shrug:

And from the bulbs side, no problem to use 35w bulbs with a 45w ballast ?
 

acull2000

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Yeah I think the 45W ballast is a souped up version of the same 35W version, so I think the intention is to use the 35W bulbs and overdrive them.

I found another supplier however minimum order quantity is 40. Not confident about getting that many people together for a group buy!
 

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John577

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Yeah I think the 45W ballast is a souped up version of the same 35W version, so I think the intention is to use the 35W bulbs and overdrive them.

I found another supplier however minimum order quantity is 40. Not confident about getting that many people together for a group buy!
Wow, indeed, it's a huge quantity to buy and really don't know if you can find as much people that are ready to do this...
 

acull2000

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[MENTION=14834]John577[/MENTION] - how much do you think you'd pay for a pair of 45W ballast if I could get hold of some? I am considering buying 40 of the things!
 

maddog1982

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I know its old but did anyone get a solution? A few of us are trying 35w D8S 5000k bulbs - was there a reason you avoided doing these?
 

acull2000

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I know its old but did anyone get a solution? A few of us are trying 35w D8S 5000k bulbs - was there a reason you avoided doing these?
It's been a while since I've considered this, but my recollection is that doing this will just run a 35W bulb at 25W (as that's all the EU ballast can supply)
 

maddog1982

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It's been a while since I've considered this, but my recollection is that doing this will just run a 35W bulb at 25W (as that's all the EU ballast can supply)
Hmmm I know theres a thread when some of the guys are using a 5000k 35w bulb and say it's much brighter. I wish we just got the same mustang they got in the states sometimes! Seeking out and swapping a ballast seems a bit of a faff
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