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My solution to GT space saver wheel.

Myweepony

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Just in case.
I am neither an engineer nor a wheel manufacturer. This may not be legal or safe. The information contained in this post is for amusement and entertainment only. Should you decide to use this information for your own purposes, you are solely responsible for any deaths or accidents that you cause.
Well, you never know!!!
First of all, get yourself a 19 inch x 4J space saver wheel for a Jaguar XFR.
Jaguar frontrr.jpg

Jaguar rearrr.jpg


Available in black or red it seems.
IMG_0154rr.jpg

IMG_0155r.jpg



Machine the centre bore to 70.6mm diam. x 16mm deep. This clears the hub spigots front and rear. I didn't machine all the way through as it looked like it might get a bit thin at the top of the stud pockets. A bit of judicious filing of the stud holes might provide clearance for the studs, I opened the holes out to 7/8" (22mm). This allows a little wiggle room and makes sure the wheel locates on the bore and not the studs.
Before:
IMG_0153rr.jpg


After:
IMG_0181rr.jpg


Next you need to acquire a set of wheel nuts from a Mercedes Sprinter (Febi Bilstein 22474). Then make some offset washers 32mm OD with a 16mm hole offset 3mm from centre. I used 3mm thick ally to start with. Too soft.
IMG_0182rr.jpg


Ally washers replaced with mild steel washers 5mm thick.
IMG_0199rr.jpg


Fitted to rear:
IMG_0184rr.jpg

IMG_0186rr.jpg

IMG_0187rr.jpg




Fitted to front:
IMG_0188rr.jpg

IMG_0190rr.jpg




Fits in the wheel well:
IMG_0196rr.jpg



Wheel is fitted with Continental 155/70 x 19 space saver tyre. This is 3mm smaller overall diameter than the rear tyre, essentially same size 275/40 x 19. Shouldn't be any problems with the diff.
Punters with non standard wheels and spacers may need to come up with your own solution.
Fitted wheel with mild steel washers torqued to 120ft/lbs. No apparent deformation of washer, unlike ally washers. Test drove 5 miles at speeds up to 60mph, mostly 50mph. No vibrations, no knocking, no rubbing. Wheel nuts still at 120ft/lbs when wheel removed.
Rough costs:
Wheel: £145
Machining: £70
Wheel nuts & washers: £20
Tyre: £100
Total: £335
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Myweepony

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Unless you machined these things PERFECTLY issues will arrise.
This is true.

That's why I didn't use my router and took the wheel to a specialist machine shop.

I've also got a couple of tyre repair kits (string and mushrooms). The spare wheel is mainly to get me to a place of safety and comfort. I'm not about to use it for any trans Europe trips.
 

redtrack

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Gloucesternige

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This is true.

That's why I didn't use my router and took the wheel to a specialist machine shop.

I've also got a couple of tyre repair kits (string and mushrooms). The spare wheel is mainly to get me to a place of safety and comfort. I'm not about to use it for any trans Europe trips.
Great work buddy, you wont have any issues with that so long as the centre bore offers good location, and as you say, it's not for use on any trans Europe jolts.

One thing worth remembering for others though.. most 5 stud Jap cars have the same PCD as the Mustang. I wonder if a circa 2008 Subaru Sti space saver would fit?
 

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Harebear72

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Hi redtrack I think that wheel does not fit GT mustangs with the performance Brembo brakes!
That is correct, the add does say that it cannot be used with the brembo brakes.
 

DerekSmith

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Myweepony

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None of these later solutions showed up during my searching. Mind you once I decided to go with the Jag wheel I stopped looking.

I did fancy the Hyundai Equus solution suggested by one of our American buddies. But because it's not available in the UK they won't sell me one. Importing one from the US was too expensive, especially when you still had to machine the bore.

Hopefully, I'll never have to use it.
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